Why Design for Additive Manufacturing (DfAM)?

Additive manufacturing, also known as 3D printing, has rewritten the rule book for modern design and engineering. 3D printed parts are durable and inexpensive at low volumes. They:

• Achieve previously impossible complex geometries

• Do not require any tooling or other start-up expenses

• Reduce initial production costs

• Enables on-demand manufacturing

But the best design practices for traditional manufacturing technologies do not apply directly to additive manufacturing, and, in fact, can prevent users from getting the greatest value out of their 3D printing operations.

To Design for Additive Manufacturing (DfAM):

• Start early in the Product Development cycle to include the benefits of AM

• Factor in mechanical differences; 3D printing can produce shapes not possible with injection molding or machining.

  • Design latticed interior structures to reduce part weight and volume without sacrificing strength

  • Change part orientation to manipulate part rigidity levels

  • Think about ways to increase build density to increase part quantity and cost.

Design for Additive Manufacturing Workshop with HP and RapidMade

Learn how innovative design and HP Multi Jet Fusion 3D printing can improve part quality, reduce costs, and speed up production.

Where: RapidMade | 15883 SW 72nd Ave, Tigard, OR 97224

When: Tuesday, April 9th, 2019 | 9AM - 4PM

Additive manufacturing is rewriting the rulebook for product design, which is why RapidMade is teaming up with HP for a free all-day event about design for additive manufacturing (DFaM) on the HP Multi Jet Fusion. Engineers and product designers are invited to join us for a special workshop led by additive manufacturing experts to learn more about how to get the most from 3D printing.

Here's what you'll learn: 

• Why HP used the Multi Jet Fusion instead of injection molding to manufacture over 140 functional parts used in each of its new MJF 500/300 3D printers

• Identifying applications for additive manufacturing across your product lifecycle

• Training on the fundamentals of effective design for MJF

• Design strategies for MJF process optimization

• How the materials behave and what to consider when designing for each of them

• New design paradigms for additive manufacturing and the required mindset change

• Designing for value maximization (process and cost)

• Training on the fundamentals of effective design for MJF

• Live Design for Additive Manufacturing (DfAM) demo and application examples to inspire you

This free event will feature breakfast and lunch, as well as the opportunity to tour our facilities and consult directly with specialists from RapidMade and HP.

Don’t miss out on this exciting opportunity! Registration is limited, so click the link below to reserve your spot today.

REGISTER HERE

Agenda

8:30 – 9:00 AM Breakfast

9:00 – 9:15 AM Welcome & introduction

9:15 – 9:45 AM Multi Jet Fusion (MJF) basics

9:45 – 10:15 AM Why 3D & case study of HP's adoption of Multi Jet Fusion technology for production parts

10:15 – 10:30 AM Break

10:30 – 11:30 AM Deep dive on designing for additive manufacturing – strategy, guidelines, materials, considerations, machining & threads, bonding, process control, etc.

11:30 AM – 12:00 PM Cases for tooling and final part production – urethane casting, thermoforming, fluidics management, industrial applications & electric vehicle examples

12:00 – 1:00 PM Lunch

1:00 – 3:00 PM Applications discovery workshop

3:00 – 4:00 PM Consult with HP and RapidMade experts on your parts

We look forward to seeing you!

Can't attend?
Get in touch with our 3D printing experts here.

RapidMade's Manufacturing Team Expands with Summer Heat

RapidMade has expanded its manufacturing staff this summer.  Please join us in welcoming:

Drew Christensen

All the way from the distant land of Wisconsin is our new Shop Technician, Drew Christensen. He's been a mold maker, fab tech, model maker, and everything in between. You can find Drew kayaking, fishing, or camping when he's not doing side woodworking projects. His ideal job would be what he's doing now, working with his hands. We're happy to have  Drew join the team.

Max Poroj

Max Poroj, a specialist in CNC programming, machining, and manual programming, is our new Mill & Machining Operator. When he's not taking wrestling with his 5 kids, he loves to go camping with them to enjoy the outdoors. He's a big fan of dark science fiction, 3D modeling, and listening to audio books and podcasts in his free time. Welcome to RapidMade, Max!

Cameron York 

Our newest 3D Print Tech, Cameron York, is an Oregon-native packaging manager and 3D modeler. He spends his off hours playing Frisbee golf, camping, and skateboarding. His dream job would be to own a 3D modeling studio. We're excited to see what you can create, Cameron!

Ryan Colindres

Ryan was recently promoted to the position of Shop Supervisor. He grew up cage-free, Oregon-raised in Eugene and is an Industrial Designer. When he's not running the shop, he's creating, modeling, and designing; he craves adventures. You can find Ryan biking, swimming, hiking, and "camping, baby". Ryan hopes some day to be a serial entrepreneur. Congratulions, Ryan!

K9 Helm Shields Hard-Working Dogs from Serious Injuries

RapidMade often has the privilege of working with some extremely innovative designers and entrepreneurs.  We love collaborating with clients to fast track their ideas from conception to production. We never tire of seeing revolutionary products being 3D printed!  One of our favorites is K9 Helm whose Trident helmets safeguard dogs committed to serve and protect others...  If you love dogs, you will love this video and the company's credo...

“The Trident wasn’t designed on a computer. It was hand sculpted as a flowing, organic shape that works harmoniously with the anatomy and movement of the dog. Technology has its place, of course. Original forms are scanned, transformed into CAD models, and given physical form using HP Multi-jet Fusion 3D printing — ideal for small batch production where high precision and maximum durability are desired.

​

The result is our Trident K9 Tactical Helmet. Made for dogs who engage in dangerous work, it’s our tribute to them and a constant reminder to us — never stop innovating, never compromise, and never, ever give up.”

NAS Pax River Event Features Mobile 3D Printing to Promote STEAM

NAWCAD's FabLab will be open to visitors at Technology and Arts Expo (DCmilitary.com - photo credit)

We were living in Maryland just when interest in 3D printing was being fueled by technological breakthroughs and extensive media hype.  A consortium of additive manufacturing advocates there preached its potential to accelerate business development if educators insured a ready and willing workforce.  One locale heeding its message is Southern Maryland, home to the Naval Air Station (NAS) Patuxent River.  To promote interest in STEM, NAS Pax River volunteers will host an event this Saturday at the Technology and Arts Expo at the Patuxent River Naval Air Museum.

A featured attraction will be NAWCAD's FabLab:

“a place where makers can take their ideas from concept to prototype for projects involving rapid prototyping, accelerated modeling and collaborative learning opportunities.”

— http://www.dcmilitary.com/tester/news/local/pax-volunteers-to-exhibit-lend-a-hand-at-naval-air/article_45b72b1d-984d-544d-a7f2-5fadbd0a9f18.html

The FabLab houses 3D printers, CNC mills and laser cutters and other prototyping equipment.

This region, nestled between the Potomac and Patuxent, is often better known for its access to the Chesapeake Bay than advanced technology - despite the expansive naval base.  Hopefully these enthusiastic advocates will change that perception - almost makes me miss Maryland. 

RapidMade Helps Firms Complete Year-End Project in Days, Not Months...

Every holiday season, purchasing agents and design engineers everywhere feel pressure to complete capital projects before they can celebrate the New Year.  Who wants to forfeit hard-earned budget allocations because time constraints prevent delivery before the 2018 count down?  Make your holidays happy instead.

Thanks to Additive Manufacturing (3D printing), year-end projects can be completed in days, not months.  Services include:

• Rapid Prototyping
• 3D Scanning
• Production Parts
• Thermoformed Products
• Reverse Engineering 
• Industrial Patterns
• Printed and Machined Tooling
• Custom Displays, Exhibits and Promotions
• Engineering Design

Additive Manufacturing benefits:

• Short lead times
• No tooling costs
• High customization
• Small-batch production
• Eliminated design limitations
• Pre-built assemblies
• Reduced structural weight

Engineering Design Transforms Ideas into Products and Makes Good Products Great

To create or improve products, engineers rely on a number of proven approaches which include CAD Work, 3D Design, Industrial Design, Technical Analysis, Reverse Engineering, and Technical Documentation.  Learn more about how RapidMade can help.

CAD Work

• 3D print preparation
• 2D to 3D conversions
• Design for manufacturing conversions

3D Design

• Contract design work
• Custom design
• Product design
• Conceptual design
• Proof-of-concept design
• Design for manufacturing

Industrial Design

• Aesthetics
• Use-ability
• Ergonomics
• Anthropometrics
• Research

Technical Analysis

• Stress analysis
• Motor/actuator sizing and selection

Reverse Engineering

• File Conversions
• Existing part to 3D CAD
• 3D scan to parametric CAD model

Technical Documentation

• Manufacturing drawings
• Machine layouts

Training

• User manuals
• On-site installation